Service Manual 2010 Evinrude E-tec 40-50-60-65-75-90 Hp

This Service Manual covers outboards 2010 Evinrude E-tec 40-50-60-65-75-90 Hp. 

SERVICE MANUAL CONTENTS: 

SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1 SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2 INSTALLATION AND PREDELIVERY . . . . . . . . . . . . . 27

3 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

4 ENGINE COVER SERVICE . . . . . . . . . . . . . . . . . . . . . . 95

5 ENGINE MANAGEMENT MODULE (EMM) . . . . . . . . 99

6 SYSTEM ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . 117

7 ELECTRICAL AND IGNITION . . . . . . . . . . . . . . . . . . .131

8 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165

9 OILING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193

10 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . .211

11 POWERHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

12 MIDSECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271

13 GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327

GEARCASE SERVICE, 40 – 65 HP MODELS . . . . . . . .  332

GEARCASE SERVICE, 75 – 90 HP MODELS . . . . . . . .  354

14 TRIM AND TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .379

15 MANUAL STARTER . . . . . . . . . . . . . . . . . . . . . . . . . .397

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..S–1

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I–1

TROUBLE CHECK CHART . . . . . . . . . . . . . . . . . . . . . . . .T–1

DIAGRAMS

MODELS COVERED IN THIS MANUAL

This manual covers service information on all 52.7 cubic inch (.86 L), 2-Cylinder; and 79 cubic inch (1.29 L), 3-Cylinder Evinrude E-TEC models.

Model Displacement Gearcase Height Color Description

• E40DRLISD .86 L 12:32 / 0.375 F 20" Blue Manual Tilt, Tiller Steering, Rope Start
• E40DRLISF .86 L 12:32 / 0.375 F 20" Blue Manual Tilt, Tiller Steering, Rope Start
• E40DTLISR .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
• E40DTLISF .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
• E40DPLISD .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
• E40DPLISF .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
• E40DSLISR .86 L 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
• E40DSLISF .86 L 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
• E50DTLISR .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
• E50DTLISF .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
• E50DPLISD .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
• E50DPLISF .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
• E50DSLISR .86 L 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
• E50DSLISF .86 L 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
• E60DTLISR .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
• E60DTLISF .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
• E60DPLISD .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
• E60DPLISF .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
• E60DSLISR .86 L 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
• E60DSLISF .86 L 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
• E65WDRLISR .86 L 12:32 / 0.375 F 20" Blue Manual Tilt, Tiller Steering, Rope Start
• E65WDRLISF .86 L 12:32 / 0.375 F 20" Blue Manual Tilt, Tiller Steering, Rope Start
• E65WDRYISR .86 L 12:32 / 0.375 F 22.5" Blue Manual Tilt, Tiller Steering, Rope Start
• E65WDRYISF .86 L 12:32 / 0.375 F 22.5" Blue Manual Tilt, Tiller Steering, Rope Start
• E75DPLISD 1.29 L 13:26 / 0.50 S 20" Blue Power Tilt, Steel Steering Arm
• E75DPLISF 1.29 L 13:26 / 0.50 S 20" Blue Power Tilt, Steel Steering Arm
• E75DSLISR 1.29 L 13:26 / 0.50 S 20" White Power Tilt, Stainless Steering Arm
• E75DSLISF 1.29 L 13:26 / 0.50 S 20" White Power Tilt, Stainless Steering Arm
• E90DPLISD 1.29 L 13:26 / 0.50 S 20" Blue Power Tilt, Steel Steering Arm
• E90DPLISF 1.29 L 13:26 / 0.50 S 20" Blue Power Tilt, Steel Steering Arm
• E90DSLISE 1.29 L 13:26 / 0.50 S 20" White Power Tilt, Stainless Steering Arm
• E90DSLISF 1.29 L 13:26 / 0.50 S 20" White Power Tilt, Stainless Steering Arm
• E90DPXISD 1.29 L 12:27 / 0.444 O 25" White Power Tilt, Stainless Steering Arm
• E90DPXISF 1.29 L 12:27 / 0.444 O 25" White Power Tilt, Stainless Steering Arm
• E90WDELISR 1.29 L 13:26 / 0.50 S 20" Blue Manual Tilt, Steel Steering Arm, Commercial Model
• E90WDELISF 1.29 L 13:26 / 0.50 S 20" Blue Manual Tilt, Steel Steering Arm, Commercial Model
• E90WDEXISR 1.29 L 12:27 / 0.444 O 25" White Manual Tilt, Steel Steering Arm, Commercial Model
• E90WDEXISF 1.29 L 12:27 / 0.444 O 25" White Manual Tilt, Steel Steering Arm, Commercial Model

BRP p/n: 5008148.

Language: English.

Format: PDF.

Pages: 462.

Size: 35.3 MB.