This Service Manual covers outboards 2010 Evinrude E-tec 40-50-60-65-75-90 Hp.
SERVICE MANUAL CONTENTS:
SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1 SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2 INSTALLATION AND PREDELIVERY . . . . . . . . . . . . . 27
3 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
4 ENGINE COVER SERVICE . . . . . . . . . . . . . . . . . . . . . . 95
5 ENGINE MANAGEMENT MODULE (EMM) . . . . . . . . 99
6 SYSTEM ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . 117
7 ELECTRICAL AND IGNITION . . . . . . . . . . . . . . . . . . .131
8 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
9 OILING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193
10 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . .211
11 POWERHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
12 MIDSECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
13 GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
GEARCASE SERVICE, 40 – 65 HP MODELS . . . . . . . . 332
GEARCASE SERVICE, 75 – 90 HP MODELS . . . . . . . . 354
14 TRIM AND TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .379
15 MANUAL STARTER . . . . . . . . . . . . . . . . . . . . . . . . . .397
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..S–1
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I–1
TROUBLE CHECK CHART . . . . . . . . . . . . . . . . . . . . . . . .T–1
DIAGRAMS
MODELS COVERED IN THIS MANUAL
This manual covers service information on all 52.7 cubic inch (.86 L), 2-Cylinder; and 79 cubic inch (1.29 L), 3-Cylinder Evinrude E-TEC models.
Model Displacement Gearcase Height Color Description
- E40DRLISD .86 L 12:32 / 0.375 F 20" Blue Manual Tilt, Tiller Steering, Rope Start
- E40DRLISF .86 L 12:32 / 0.375 F 20" Blue Manual Tilt, Tiller Steering, Rope Start
- E40DTLISR .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
- E40DTLISF .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
- E40DPLISD .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
- E40DPLISF .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
- E40DSLISR .86 L 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
- E40DSLISF .86 L 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
- E50DTLISR .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
- E50DTLISF .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
- E50DPLISD .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
- E50DPLISF .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
- E50DSLISR .86 L 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
- E50DSLISF .86 L 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
- E60DTLISR .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
- E60DTLISF .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
- E60DPLISD .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
- E60DPLISF .86 L 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
- E60DSLISR .86 L 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
- E60DSLISF .86 L 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
- E65WDRLISR .86 L 12:32 / 0.375 F 20" Blue Manual Tilt, Tiller Steering, Rope Start
- E65WDRLISF .86 L 12:32 / 0.375 F 20" Blue Manual Tilt, Tiller Steering, Rope Start
- E65WDRYISR .86 L 12:32 / 0.375 F 22.5" Blue Manual Tilt, Tiller Steering, Rope Start
- E65WDRYISF .86 L 12:32 / 0.375 F 22.5" Blue Manual Tilt, Tiller Steering, Rope Start
- E75DPLISD 1.29 L 13:26 / 0.50 S 20" Blue Power Tilt, Steel Steering Arm
- E75DPLISF 1.29 L 13:26 / 0.50 S 20" Blue Power Tilt, Steel Steering Arm
- E75DSLISR 1.29 L 13:26 / 0.50 S 20" White Power Tilt, Stainless Steering Arm
- E75DSLISF 1.29 L 13:26 / 0.50 S 20" White Power Tilt, Stainless Steering Arm
- E90DPLISD 1.29 L 13:26 / 0.50 S 20" Blue Power Tilt, Steel Steering Arm
- E90DPLISF 1.29 L 13:26 / 0.50 S 20" Blue Power Tilt, Steel Steering Arm
- E90DSLISE 1.29 L 13:26 / 0.50 S 20" White Power Tilt, Stainless Steering Arm
- E90DSLISF 1.29 L 13:26 / 0.50 S 20" White Power Tilt, Stainless Steering Arm
- E90DPXISD 1.29 L 12:27 / 0.444 O 25" White Power Tilt, Stainless Steering Arm
- E90DPXISF 1.29 L 12:27 / 0.444 O 25" White Power Tilt, Stainless Steering Arm
- E90WDELISR 1.29 L 13:26 / 0.50 S 20" Blue Manual Tilt, Steel Steering Arm, Commercial Model
- E90WDELISF 1.29 L 13:26 / 0.50 S 20" Blue Manual Tilt, Steel Steering Arm, Commercial Model
- E90WDEXISR 1.29 L 12:27 / 0.444 O 25" White Manual Tilt, Steel Steering Arm, Commercial Model
- E90WDEXISF 1.29 L 12:27 / 0.444 O 25" White Manual Tilt, Steel Steering Arm, Commercial Model
BRP p/n: 5008148.
Language: English.
Format: PDF.
Pages: 462.
Size: 35.3 MB.
Tags: Service Manual, 5008148, E-tec, 40hp, 50hp, 60hp, 65hp, 75hp, 90hp