Service Manual 2011 Evinrude E-tec 40-50-60-65-75-90 Hp

This Service Manual covers outboards 2011 Evinrude E-tec 40-50-60-65-75-90 Hp. 

SERVICE MANUAL CONTENTS: 

SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE

1 REFERENCE INFORMATION . . . . . . . . . . . . . . . . . . . .3

2 ROUTINE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3 ENGINE COVER SERVICE . . . . . . . . . . . . . . . . . . . . . 49

4 ENGINE MANAGEMENT MODULE (EMM) . . . . . . . 53

5 SYSTEM ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . 73

6 ELECTRICAL AND IGNITION . . . . . . . . . . . . . . . . . . 87

7 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

8 OILING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

9 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 173

10 POWERHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

11 MIDSECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233

12 GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289

GEARCASE SERVICE, 40 – 65 HP MODELS . . . . . . . 296

GEARCASE SERVICE, 75 – 90 HP MODELS . . . . . . . 318

13 TRIM AND TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . 343

14 MANUAL STARTER . . . . . . . . . . . . . . . . . . . . . . . . 361

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S–1

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I–1

TROUBLE CHECK CHART . . . . . . . . . . . . . . . . . . . . . .T–1

DIAGRAMS

MODELS COVERED IN THIS MANUAL

This manual covers service information on all 52.7 cubic inch (.86 L), 2-Cylinder; and 79 cubic inch (1.29 L), 3-Cylinder Evinrude E-TEC models.

Model Displacement Gearcase Height Color Description

• E40DRLIIS .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Manual Tilt, Tiller Steering, Rope Start
• E40DTLIIA .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
• E40DPLIIS .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
• E40DSLIIA .86 L, 52.7 ci 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
• E50DTLIIA .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
• E50DPLIIS .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
• E50DSLIIA .86 L, 52.7 ci 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
• E60DTLIIA .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
• E60DPLIIS .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
• E60DSLIIA .86 L, 52.7 ci 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
• E65WDRLIIA .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Manual Tilt, Tiller Steering, Rope Start
• E65WDRYIIA .86 L, 52.7 ci 12:32 / 0.375 F 22.5" Blue Manual Tilt, Tiller Steering, Rope Start
• E75DPLIIS 1.29 L, 79.0 ci 13:26 / 0.50 S 20" Blue Power Tilt, Steel Steering Arm
• E75DSLIIA 1.29 L, 79.0 ci 13:26 / 0.50 S 20" White Power Tilt, Stainless Steering Arm
• E90DPLIIS 1.29 L, 79.0 ci 13:26 / 0.50 S 20" Blue Power Tilt, Steel Steering Arm
• E90DSLIID 1.29 L, 79.0 ci 13:26 / 0.50 S 20" White Power Tilt, Stainless Steering Arm
• E90DPXIIS 1.29 L, 79.0 ci 12:27 / 0.444 O 25" White Power Tilt, Stainless Steering Arm
• E90WDELIIA 1.29 L, 79.0 ci 13:26 / 0.50 S 20" Blue Manual Tilt, Steel Steering Arm, Commercial Model
• E90WDEXIIA 1.29 L, 79.0 ci 12:27 / 0.444 O 25" White Manual Tilt, Steel Steering Arm, Commercial Model

BRP p/n: 5008328.

Language: English.

Format: PDF.

Pages: 426.

Size: 32.1 MB.