This Service Manual covers outboards 2011 Evinrude E-tec 40-50-60-65-75-90 Hp.
SERVICE MANUAL CONTENTS:
SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE
1 REFERENCE INFORMATION . . . . . . . . . . . . . . . . . . . .3
2 ROUTINE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3 ENGINE COVER SERVICE . . . . . . . . . . . . . . . . . . . . . 49
4 ENGINE MANAGEMENT MODULE (EMM) . . . . . . . 53
5 SYSTEM ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6 ELECTRICAL AND IGNITION . . . . . . . . . . . . . . . . . . 87
7 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
8 OILING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
9 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 173
10 POWERHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
11 MIDSECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233
12 GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289
GEARCASE SERVICE, 40 – 65 HP MODELS . . . . . . . 296
GEARCASE SERVICE, 75 – 90 HP MODELS . . . . . . . 318
13 TRIM AND TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
14 MANUAL STARTER . . . . . . . . . . . . . . . . . . . . . . . . 361
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S–1
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I–1
TROUBLE CHECK CHART . . . . . . . . . . . . . . . . . . . . . .T–1
DIAGRAMS
MODELS COVERED IN THIS MANUAL
This manual covers service information on all 52.7 cubic inch (.86 L), 2-Cylinder; and 79 cubic inch (1.29 L), 3-Cylinder Evinrude E-TEC models.
Model Displacement Gearcase Height Color Description
- E40DRLIIS .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Manual Tilt, Tiller Steering, Rope Start
- E40DTLIIA .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
- E40DPLIIS .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
- E40DSLIIA .86 L, 52.7 ci 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
- E50DTLIIA .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
- E50DPLIIS .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
- E50DSLIIA .86 L, 52.7 ci 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
- E60DTLIIA .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Tiller Steering, Electric Start
- E60DPLIIS .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Power Tilt, Remote Steering, Electric Start
- E60DSLIIA .86 L, 52.7 ci 12:32 / 0.375 F 20" White Power Tilt, Remote Steering, Electric Start
- E65WDRLIIA .86 L, 52.7 ci 12:32 / 0.375 F 20" Blue Manual Tilt, Tiller Steering, Rope Start
- E65WDRYIIA .86 L, 52.7 ci 12:32 / 0.375 F 22.5" Blue Manual Tilt, Tiller Steering, Rope Start
- E75DPLIIS 1.29 L, 79.0 ci 13:26 / 0.50 S 20" Blue Power Tilt, Steel Steering Arm
- E75DSLIIA 1.29 L, 79.0 ci 13:26 / 0.50 S 20" White Power Tilt, Stainless Steering Arm
- E90DPLIIS 1.29 L, 79.0 ci 13:26 / 0.50 S 20" Blue Power Tilt, Steel Steering Arm
- E90DSLIID 1.29 L, 79.0 ci 13:26 / 0.50 S 20" White Power Tilt, Stainless Steering Arm
- E90DPXIIS 1.29 L, 79.0 ci 12:27 / 0.444 O 25" White Power Tilt, Stainless Steering Arm
- E90WDELIIA 1.29 L, 79.0 ci 13:26 / 0.50 S 20" Blue Manual Tilt, Steel Steering Arm, Commercial Model
- E90WDEXIIA 1.29 L, 79.0 ci 12:27 / 0.444 O 25" White Manual Tilt, Steel Steering Arm, Commercial Model
BRP p/n: 5008328.
Language: English.
Format: PDF.
Pages: 426.
Size: 32.1 MB.
Tags: Service Manual, 5008328, E-tec, 40hp, 50hp, 60hp, 65hp, 75hp, 90hp