Service Manual 2010 Evinrude E-tec 115-130-150-175-200 Hp 60° V4/V6

This Service Manual covers outboards 2010 Evinrude E-tec 115-130-150-175-200 Hp. 

SERVICE MANUAL CONTENTS: 

SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1 SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2 INSTALLATION AND PREDELIVERY . . . . . . . . . . . . . . 27

3 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

4 ENGINE COVER SERVICE . . . . . . . . . . . . . . . . . . . . . . 101

5 ENGINE MANAGEMENT MODULE (EMM) . . . . . . . . 105

6 SYSTEM ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

7 ELECTRICAL AND IGNITION . . . . . . . . . . . . . . . . . . . 137

8 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

9 OILING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

10 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 227

11 POWERHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .237

12 MIDSECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

13 GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299

GEARCASE – STANDARD ROTATION . . . . . . . . . . . . . . 317

GEARCASE – COUNTER ROTATION . . . . . . . . . . . . . . . 349

14 TRIM AND TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  367

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S–1

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  I–1

TROUBLE CHECK CHART . . . . . . . . . . . . . . . . . . . . . . . . T–1

DIAGRAMS

MODELS COVERED IN THIS MANUAL

This manual covers service information on all 105.4 cubic inch (1.7 L) and 158.2 cubic inch (2.6 L), 60° V Evinrude E-TEC models.

Model Displacement Gearcase Height Color Description

• E115DPLISM 1.7 L, 105.4 ci .500 S2 20" Blue Steel Steering Arm, Standard Styling
• E115DPLISF 1.7 L, 105.4 ci .500 S2 20" Blue Steel Steering Arm, Standard Styling
• E115DSLISM 1.7 L, 105.4 ci .500 S2 20" White Stainless Steering Arm, Standard Styling
• E115DSLISF 1.7 L, 105.4 ci .500 S2 20" White Stainless Steering Arm, Standard Styling
• E115DBXISM 1.7 L, 105.4 ci .444 O 25" Blue Stainless Steering Arm, Standard Styling
• E115DBXISF 1.7 L, 105.4 ci .444 O 25" Blue Stainless Steering Arm, Standard Styling
• E115DPXISM 1.7 L, 105.4 ci .444 O 25" White Stainless Steering Arm, Standard Styling
• E115DPXISF 1.7 L, 105.4 ci .444 O 25" White Stainless Steering Arm, Standard Styling
• E115DCXISR 1.7 L, 105.4 ci .444 O CR 25" White Stainless Steering Arm, Standard Styling
• E115DCXISF 1.7 L, 105.4 ci .444 O CR 25" White Stainless Steering Arm, Standard Styling
• E115DHLISC 1.7 L, 105.4 ci .500 S2 20" Blue Steel Steering Arm, H.O. Styling
• E115DHLISF 1.7 L, 105.4 ci .500 S2 20" Blue Steel Steering Arm, H.O. Styling
• E115DHXISC 1.7 L, 105.4 ci .444 O 25" White Stainless Steering Arm, H.O. Styling
• E115DHXISF 1.7 L, 105.4 ci .444 O 25" White Stainless Steering Arm, H.O. Styling
• E115HSLISC 1.7 L, 105.4 ci .500 S2 20" White Stainless Steering Arm, H.O. Styling
• E115HSLISF 1.7 L, 105.4 ci .500 S2 20" White Stainless Steering Arm, H.O. Styling
• E130DPLISC 1.7 L, 105.4 ci .500 S2 20" Blue Steel Steering Arm, Standard Styling
• E130DPLISF 1.7 L, 105.4 ci .500 S2 20" Blue Steel Steering Arm, Standard Styling
• E130DSLISC 1.7 L, 105.4 ci .500 S2 20" White Stainless Steering Arm, Standard Styling
• E130DSLISF 1.7 L, 105.4 ci .500 S2 20" White Stainless Steering Arm, Standard Styling
• E130DPXISC 1.7 L, 105.4 ci .444 O 25" White Steel Steering Arm, Standard Styling
• E130DPXISF 1.7 L, 105.4 ci .444 O 25" White Steel Steering Arm, Standard Styling
• E130DCXISC 1.7 L, 105.4 ci .444 O CR 25" White Stainless Steering Arm, Standard Styling
• E130DCXISF 1.7 L, 105.4 ci .444 O CR 25" White Stainless Steering Arm, Standard Styling
• E150DPLISM 2.6 L, 158.2 ci .538 O 20" Blue Steel Steering Arm, Standard Styling
• E150DPLISF 2.6 L, 158.2 ci .538 O 20" Blue Steel Steering Arm, Standard Styling
• E150DHLISM 2.6 L, 158.2 ci .538 L2 20" Blue Steel Steering Arm, H.O. Styling
• E150DHLISF 2.6 L, 158.2 ci .538 L2 20" Blue Steel Steering Arm, H.O. Styling
• E150HSLISR 2.6 L, 158.2 ci .538 L2 20" White Stainless Steering Arm, H.O. Styling
• E150HSLISF 2.6 L, 158.2 ci .538 L2 20" White Stainless Steering Arm, H.O. Styling
• E150DSLISM 2.6 L, 158.2 ci .538 O 20" White Stainless Steering Arm, Standard Styling
• E150DSLISF 2.6 L, 158.2 ci .538 O 20" White Stainless Steering Arm, Standard Styling
• E150DBXISM 2.6 L, 158.2 ci .542 M2 25" Blue Stainless Steering Arm, Standard Styling
• E150DBXISF 2.6 L, 158.2 ci .542 M2 25" Blue Stainless Steering Arm, Standard Styling
• E150DPXISM 2.6 L, 158.2 ci .542 M2 25" White Stainless Steering Arm, Standard Styling
• E150DPXISF 2.6 L, 158.2 ci .542 M2 25" White Stainless Steering Arm, Standard Styling
• E150DCXISM 2.6 L, 158.2 ci .542 M2 CR 25" White Stainless Steering Arm, Standard Styling
• E150DCXISF 2.6 L, 158.2 ci .542 M2 CR 25" White Stainless Steering Arm, Standard Styling
• E175DPLISM 2.6 L, 158.2 ci .538 O 20" Blue Steel Steering Arm, Standard Styling
• E175DPLISF 2.6 L, 158.2 ci .538 O 20" Blue Steel Steering Arm, Standard Styling
• E175DSLISM 2.6 L, 158.2 ci .538 O 20" White Stainless Steering Arm, Standard Styling
• E175DSLISF 2.6 L, 158.2 ci .538 O 20" White Stainless Steering Arm, Standard Styling
• E175DPXISM 2.6 L, 158.2 ci .542 M2 25" White Stainless Steering Arm, Standard Styling
• E175DPXISF 2.6 L, 158.2 ci .542 M2 25" White Stainless Steering Arm, Standard Styling
• E175DCXISM 2.6 L, 158.2 ci .542 M2 CR 25" White Stainless Steering Arm, Standard Styling
• E175DCXISF 2.6 L, 158.2 ci .542 M2 CR 25" White Stainless Steering Arm, Standard Styling
• E200DPLISB 2.6 L, 158.2 ci .538 O 20" Blue Steel Steering Arm, Standard Styling
• E200DPLISF 2.6 L, 158.2 ci .538 O 20" Blue Steel Steering Arm, Standard Styling
• E200DSLISB 2.6 L, 158.2 ci .538 O 20" White Stainless Steering Arm, Standard Styling
• E200DSLISF 2.6 L, 158.2 ci .538 O 20" White Stainless Steering Arm, Standard Styling
• E200DPXISB 2.6 L, 158.2 ci .542 M2 25" White Stainless Steering Arm, Standard Styling
• E200DPXISF 2.6 L, 158.2 ci .542 M2 25" White Stainless Steering Arm, Standard Styling
• E200DCXISB 2.6 L, 158.2 ci .542 M2 CR 25" White Stainless Steering Arm, Standard Styling
• E200DCXISF 2.6 L, 158.2 ci .542 M2 CR 25" White Stainless Steering Arm, Standard Styling

BRP p/n: 5008152.

Language: English.

Format: PDF.

Pages: 456.

Size: 42.5 MB.