Service Manual 2011 Evinrude E-tec 200-225-250-300 Hp 90° V6

This Service Manual covers outboards 2011 Evinrude E-tec 200-225-250-300 Hp 90° V6. 

SERVICE MANUAL CONTENTS: 

SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE

1 REFERENCE INFORMATION . . . . . . . . . . . . . . . . . . . . . 3

2 ROUTINE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3 ENGINE COVER SERVICE . . . . . . . . . . . . . . . . . . . . . . 49

4 ENGINE MANAGEMENT MODULE (EMM) . . . . . . . . . . 53

5 SYSTEM ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

6 ELECTRICAL AND IGNITION . . . . . . . . . . . . . . . . . . . . 87

7 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

8 OILING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

9 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

10 EVINRUDE ICON REMOTE CONTROL SYSTEM . . . . 193

11 POWERHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

12 MIDSECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

13 GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279

GEARCASE – STANDARD ROTATION . . . . . . . . . . . . 294

GEARCASE – COUNTER ROTATION . . . . . . . . . . . . . 317

14 TRIM AND TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S–1

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I–1

TROUBLE CHECK CHART . . . . . . . . . . . . . . . . . . . . . . . . T–1

DIAGRAMS

MODELS COVERED IN THIS MANUAL

This manual covers service information on all 200.1 cubic inch (3.3 L) and 210 cubic inch (3.4 L), 90° V Evinrude E-TEC models.

Model Displacement Gearcase Height Color Description

• E200HSLIIB 3.3 L, 200.1 ci .538 L2 20" White Stainless Steering Arm, H.O./Standard Styling
• E200HVLIIA 3.3 L, 200.1 ci .542 M2 20" White Stainless Steering Arm, H.O./Standard Styling
• E200DHLIID 3.3 L, 200.1 ci .538 L2 20" Blue Steel Steering Arm, H.O./Standard Styling
• E200DHXIIB 3.3 L, 200.1 ci .542 M2 25" White Stainless Steering Arm, H.O./Standard Styling
• E200HCXIIB 3.3 L, 200.1 ci .542 M2 CR 25" White Stainless Steering Arm, H.O./Standard Styling
• E225DPLIID 3.3 L, 200.1 ci .542 M2 20" Blue Steel Steering Arm, Standard Styling
• E225DPXIID 3.3 L, 200.1 ci .542 M2 25" White Stainless Steering Arm, Standard Styling
• E225DCXIID 3.3 L, 200.1 ci .542 M2 CR 25" White Stainless Steering Arm, Standard Styling
• E225DPZIID 3.3 L, 200.1 ci .542 M2 30" White Stainless Steering Arm, Standard Styling
• E225DCZIID 3.3 L, 200.1 ci .542 M2 CR 30" White Stainless Steering Arm, Standard Styling
• E225HSLIIA 3.3 L, 200.1 ci .542 M2 20" White Stainless Steering Arm, H.O. Styling
• E225DHLIID 3.3 L, 200.1 ci .542 M2 20" Blue Steel Steering Arm, H.O. Styling
• E225DHXIIE 3.3 L, 200.1 ci .542 M2 25" Blue Stainless Steering Arm, H.O. Styling
• E250DPLIID 3.3 L, 200.1 ci .542 M2 20" Blue Steel Steering Arm, Standard Styling
• E250DPXIID 3.3 L, 200.1 ci .542 M2 25" White Stainless Steering Arm, Standard Styling
• DE250PXIIC 3.3 L, 200.1 ci .542 M2 25" White ICON Control, Stainless Steering Arm, Std Styling
• E250DCXIID 3.3 L, 200.1 ci .542 M2 CR 25" White Stainless Steering Arm, Standard Styling
• DE250CXIIC 3.3 L, 200.1 ci .542 M2 CR 25" White ICON Control, Stainless Steering Arm, Std Styling
• E250DPZIID 3.3 L, 200.1 ci .542 M2 30" White Stainless Steering Arm, Standard Styling
• DE250PZIIC 3.3 L, 200.1 ci .542 M2 30" White ICON Control, Stainless Steering Arm, Std Styling
• E250DCZIID 3.3 L, 200.1 ci .542 M2 CR 30" White Stainless Steering Arm, Standard Styling
• DE250CZIIC 3.3 L, 200.1 ci .542 M2 CR 30" White ICON Control, Stainless Steering Arm, Std Styling
• E250HSLIIR 3.4 L, 210 ci .542 M2 20" White Stainless Steering Arm, H.O. Styling
• E250DHLIIA 3.4 L, 210 ci .542 M2 20" Blue Steel Steering Arm, H.O. Styling
• E250DHXIIA 3.4 L, 210 ci .542 M2 25" Blue Stainless Steering Arm, H.O. Styling
• E300DSLIIR 3.4 L, 210 ci .542 M2 20" White Stainless Steering Arm, Standard Styling
• E300DPXIIA 3.4 L, 210 ci .542 M2 25" White Stainless Steering Arm, Standard Styling
• DE300PXIIC 3.4 L, 210 ci .542 M2 25" White ICON Control, Stainless Steering Arm, Std Styling
• E300DPZIIA 3.4 L, 210 ci .542 M2 30" White Stainless Steering Arm, Standard Styling
• DE300PZIIC 3.4 L, 210 ci .542 M2 30" White ICON Control, Stainless Steering Arm, Std Styling
• E300DCXIIA 3.4 L, 210 ci .542 M2 CR 25" White Stainless Steering Arm, Standard Styling
• DE300CXIIC 3.4 L, 210 ci .542 M2 CR 25" White ICON Control, Stainless Steering Arm, Std Styling
• E300DCZIIA 3.4 L, 210 ci .542 M2 CR 30" White Stainless Steering Arm, Standard Styling
• DE300CZIIC 3.4 L, 210 ci .542 M2 CR 30" White ICON Control, Stainless Steering Arm, Std Styling

BRP p/n: 5008334.

Language: English.

Format: PDF.

Pages: 416.

Size: 34.3 MB.